That plan sounds pretty good, but
what actually happened was quitter different.
First, the spray said the rubber is dry to the touch in 15-30 minutes,
and fully cured in 24 hours. I put six
coats on the elbow, one coat every 25 minutes.
Then I got it wrapped and clamped before bed so that Kris could take a
shower in the morning before she went to work.
At 5:15 AM I was up to turn the
water back on. It was only about 12 hours
of curing time, but I thought with the extra coats, the tape, and the clamp I
would be OK. I was wrong. After about 30 seconds or so of having the
valves opened, I saw a drip coming down the pipe. I was really hoping that it was leaking from
someplace other than the elbow, but I was wrong. So beginning at 5:30, I started developing a
plan to get the pipe replaced.
After examining how the
contractor plumbed it, I thought his method was really stupid. First he put a couple of blocks behind the
handle fixture (I still don’t know what that part of the faucet is called) to
hold it in place. Then, he had plastic
elbows screwed into the brass fittings of the handle fixture, with a quick
release on the opposite end. This might
have sounded good at the time, but since the elbow had about half an inch of
clearance between it and the cement board used for the tile, there is no way to
unscrew it from the fixture. He did
however solder a threaded end to the copper pipe to screw into the valve. But, since I couldn’t remove the elbow, I was
unable to unscrew the copper line as it would push up into the elbow as it was
coming out of the valve, making the connection even tighter.
I ended up having to take a hand
saw and cut the elbow in two pcs. to get it off. Once I did that, the copper line came out
really easily. But the elbow, which was
cracked about 50% of the way thru the thread, including the side facing the
wall that the spray would not have covered, was now stuck in the brass fitting
of the fixture. And like the line for
the spout, there was some sort of Loctite on the thread, so it wouldn’t just
turn out of the fitting, and grabbing with a needle nose pliers just resulted
in pulling off small chunks of PVC… another trip to the store to see what sort
of a solution I could find to get the fitting out. I was thinking that i need to get replacement
copper pipe too so that whatever I decided to do with replumbing the line I
would get a good fit.
Luckily I found something like a
screw tap (for removing screws that have had the head broken off) for broken
pipe fittings. There were actually
several tools that did the same thing, so I bought them all figuring I would
return whatever I didn’t need in order to prevent multiple trips back in case
the first solution didn’t work. Luckily
the first thing I tried was able to work, though it took a little bit of doing
since the ID of the plastic fitting was slightly undersize compared to the plug
that was supposed to grab it. I also
decided to get some PVC line instead of using copper that is slightly flexible
so that things didn’t need to line up 100%.
Once I got the plastic fitting
out, I was able to reassemble the line in about 30 minutes. And the ease with which things went together
was actually pretty amazing. I have no
idea why the contractor didn’t go that route in the first place given the
confined space. If anything goes wrong
now (at least with the hot water line) I can get it fixed in 15 minutes. So now I just need to figure out how to
replace the cold water line, and redo the connection to the line going to the
shower head without tearing a hole in the wall.
Once I was done, I opened the
valves and bingo! No leaks. I ran the tub faucet and the shower for about
5-10 minutes to make sure everything was good before noticing I still had water
leaking into the kitchen. I was stumped
for a couple of minutes until I realized that the leak was coming from the
drain. After looking into it, I
discovered that in assembling the drain cup to the pipe, I had cross threaded
it, so my seal wasn’t tight. Luckily
that was an easy fix. So by 2:00 PM, the
leaks were all stopped and the tub was working once again. I do however, still need to figure out how to
replace the faucet handle without cutting a hole in the wall. And I will need to now go back into the
kitchen and fix the crack that has opened up from the water leaking. It makes me mad after spending so much time
working on fixing it in the first place, but at least I can sleep knowing that
there is not water seeping into the walls and the tub won’t come crashing thru
the ceiling.